OmniCure® AC450/P and AC475/P
UV LED Small Area Curing System for Adhesives, Coatings and Inks.
Designed with a unique combination of high output LEDs and custom optics, the OmniCure AC450/P and OmniCure AC475/P air-cooled UV LED curing systems provide high irradiance (>8W/cm2) at flexible working distances, enabling manufacturers to achieve outstanding productivity with reduced running costs.
Utilizing our patented process for individually addressing each UV LED module output, the OmniCure AC450/P and OmniCure AC475/P LED curing systems offer consistent results by ensuring high longitudinal uniformity over the entire 50mm (2″) to 75mm (3″) curing area. A uniform
exposure area allows for curing of larger and/or multiple parts simultaneously. It also offers the ability to convert a static curing
process to one where parts are being cured while in motion in order to increase throughput.
Features
|
Benefits
|
Output of over 8W/cm2 |
High speed curing for adhesives, coatings and inks |
Custom front-end optics |
Greater flexibility in the curing process via high peak irradiance available at longer working distances |
Patented process for addressing individual LED modules |
Even and consistent curing through excellent uniformity across the full LED area |
Available in 395nm and 365nm |
Ability to select the optimum wavelength for the adhesive, coating or ink and also the substrates to best suit specific applications |
Air-cooled |
Easily integrated into any workstation with no additional venting, ozone extraction or chillers required |
I/O Port for remote operation |
Ability to automate for increased productivity |
Highly Efficient LED modules |
Costs savings from reduced power consumption compared to arc lamp systems |
Compact size |
Easily integrated into any workstation |
20,000 hour typical lifetime |
Reduced running costs from compared to arc lamp solutions |
Narrow wavelength output of LED |
Increased yields of parts due to lower temperature curing compared to arc lamp systems |
Medical |
The AC450 and AC475 systems are ideally suited for the many medical device assembly applications requiring high throughput, low temperature curing of often plastic parts, including: |
- Anesthesia masks
- Blood bags
- Catheters
- Contact lens
- Endoscopes
|
- Filter sets
- Insulin pens
- Syringes
- Tube sets
|
Electronic |
The AC450 and AC75 systems are ideally suited for the many electronic assembly applications requiring high throughput low temperature curing which include: |
- Camera modules
- Chip on glass
- Connectors
- Display bonding
|
- Flex circuit assembly
- Hard disk drives
- Lens bonding
- Microspeakers
|
Printing |
The high irradiance output and uniformity of the AC450 and AC475 are ideal for UV printing applications such as: |
- Coding
- Labels
- Product marking
- Serial numbers
|
|
Adhesive Brand |
Model |
Curing with 395 nm |
Curing with 365 nm |
Curing Speed AC450 / AC475 |
Curing Speed AC450 / AC475 |
DuPont |
2420 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
2220 |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
2110 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
3M |
1796 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
2003 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
MG250-55 |
Good |
Good |
7-8cm/sec |
14-16ft/min |
Loctite |
3972 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
3971 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
3321 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
3311 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
3105 |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
3106 |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
3555 |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
352 |
No |
Good |
NA |
NA |
DELO |
496 |
Good |
Good |
5-6 cm/sec |
10-12ft/min |
|
486 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
Dymax |
3094 |
Good |
Good |
2-3cm/sec |
4-6ft/min |
|
1187 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
204 CTH |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
206 CTH |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
191-M |
Good |
Good |
7-8cm/sec |
14-16ft/min |
|
1181-M |
Good |
Good |
7-8cm/sec |
14-16ft/min |
ThreeBond |
3013 |
Good |
Good |
2-3cm/sec |
4-6ft/min |
|
3033 |
No |
Good |
NA |
NA |
|
3052 |
No |
Good |
NA |
NA |
Norland |
121 |
Good |
Good |
2-3cm/sec |
4-6ft/min |
|
61 |
No |
Good |
NA |
NA |
Parlite |
4019 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
|
4025 |
Good |
Good |
4-5cm/sec |
8-10ft/min |
Sony Chemical |
SVR1120 |
No |
Good |
NA |
NA |
|
SVR3030 |
No |
Good |
NA |
NA |
Emerson & Cuming |
UV9060 |
Good |
Good |
7-8cm/sec |
14-16ft/min |