Spot UV Light Curing System with Intelligent UV Sensor
The OmniCure® S2000 spot UV curing lamp
system offers the highest level of process control and consistency with
real-time Closed-Loop Feedback technology using an integrated optical
UV sensor. When paired with an OmniCure R2000 radiometer, the S2000
light curing system is unmatched in precision light delivery and
repeatable adhesive curing results.
When it comes to peace-of-mind and the consistent results of a production
process, the OmniCure S2000 is recognized as the global leader in spot UV curing lamp
systems for bonding precision assemblies using light-cured adhesives. With a powerful 200 Watt UV lamp output, broad spectral adhesive
compatibility and automatic hours of use tracking via its patented Intelli-Lamp® technology, the S2000 is the most value-added and
intelligent UV curing lamp system of its kind.
OmniCure: UV Curing Systems
OmniCure S2000 UV Curing System
Excelitas’ S Series UV curing systems are ideal for precision
adhesive curing in a variety of industries, including electronic
assembly, medical device bonding, and optoelectronics applications. The
OmniCure S Series provides faster, stronger cures of UV adhesives,
which results in superior product quality, rapid production, and lower
manufacturing costs. Excelitas’ innovative design and substantial
UV curing systems expertise goes into each curing machine to provide
peace-of-mind when choosing the most dependable spot curing equipment
available in the industry.
Consistency is a critical requirement for any successful UV curing application, regardless of the setting, whether it’s a small research operation or a
high-volume manufacturing line, or the type of light source, i.e., UV curing lamp vs. an LED curing light. Improper curing of UV-sensitive adhesives can lead
to failed bonds or internal stresses in the adhesive, which can cause unwanted movement and misalignment of components, and poor lifetime reliability. Repeatable,
measurable delivery of a precise dosage of UV energy allows all users to have confidence in their UV curing application.
The OmniCure S2000 spot UV curing lamp system delivers the highest level of consistency and process control. It uses an integrated optical UV sensor in its
Closed-Loop Feedback technology, which provides real-time control over the output of the UV curing light to a precision that cannot be found in any other curing
system. Normally, the intensity of UV arc lamps drop over a lamp’s lifetime, which results in inconsistent curing and/or requires frequent manual recalibration of
the UV curing systems. The Closed-Loop Feedback system has an intelligent sensor coupled with a motorized iris. This proprietary technology continually monitors
the UV output and precisely adjusts the aperture of the iris to ensure the light output is always within +/- 5% of the set point. As a result, each light exposure
repeatedly provides the desired energy dose regardless of the age of the lamp, right up to the end of its life. Once a UV lamp can no longer deliver the required
output, an alarm will sound, notifying operators.
The use of the Closed-Loop Feedback technology in the OmniCure S2000 UV curing systems results in increased production yields because of improved consistency
in the UV curing processes. By avoiding frequent manual calibrations of the UV irradiance levels, to correct for aging lamps, the OmniCure S2000 increases throughput
and reduces the downtime of your UV curing systems and their related processes.
There are several other features of the OmniCure S2000 UV curing system, which provide substantial benefits for users and make it one of the most value-added UV
curing systems available. Its 200W UV curing lamp technology yields outputs of up to 30W/cm2. It has a guaranteed lamp life of 2000 hours with typical lifetimes up
to 4000 hours. Excelitas’ patented Intelli-Lamp chip module automatically tracks the hours the lamp is in use. The OmniCure S2000 has two UV curing lamp options,
including a UV curing light technology designed for acrylic adhesives that may improve a tack-free surface cure. It is designed to seamlessly integrate with the R2000
Radiometer, which allows users to set and calibrate absolute irradiance levels for UV curing systems from a single reference point. By pairing the S2000 with the
OmniCure R2000 radiometer for calibrating irradiance levels, your application can have a UV curing system that is unsurpassed in reproducible adhesive-curing results
and precision light delivery.
|Faster Shutter Activation Time
||70% improvement of shutter activation latency increasing productivity, especially for high volume manufacturing.
|Downloadable StepCure® Software
||Download customized multi-phase cure profiles directly to the unit. No need for a permanently connected PC.
|Modified PLC Level Mode
||Provides trigger signal versatility by selecting either edge or level modes.
|200W UV Lamp Technology
||Provides up to 30W/cm2 of output and a guaranteed 2000 hour lamp life, lower operating costs.
|Intelli-Lamp Technology to cool lamp and monitor lamp hours
||Maintain optimum operating condition, stable lamp output, longer lamp life, accumulated lamp hours.
|2 UV Lamp Options
||Special UV lamp technology for acrylic adhesives provides a tack-free surface cure.
|Closed-Loop Feedback Technology
||Automatically monitors and maintains a constant output for a repeatable spot UV curing process using an integrated UV sensor.
|External PC Controlled
||Beneficial for automated assembly processes.
|Adjustable light output in 1% increments
||Allowing very precise control of the light curing system output.
|Easily combined with the R2000 Radiometer
||Calibrate and set absolute UV curing system irradiance levels from a single reference point.
Product Options and Accessories
Radiometry is an essential link for measuring the output from your UV curing system in order to maintain a repeatable process.
S2E Network Module
The OmniCure S2E network module complements the S Series product line and is designed to save time on maintenance and keep
production running smoothly with remote process monitoring and UV curing system control.
Light Guides and Optical Adaptors
The OmniCure S Series offers single and multi-legged, liquid filled or fiber light guides to suit most customer needs, and a range of
other optical adapters.